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Stern Drives

 

 The inspection of a stern drive unit can be very difficult, or impossible it the

 vessel is in the water.  If the vessel is not hauled for a complete bottom inspection

 which would include the stern drive, a lot would be left to chance.  Often, during

the sea trial the stern drive can perform very well and still be on its last leg.

A stern drive can perform reasonably well right up to the point where it is about

to fall apart.  Number one, the outside casing is made from aluminum and the

 inside parts, gears, shafts etc. are made from various other non corrosive metals.

Electrolysis plays a very important role in the condition of a stern drive. A stern

drive can look very good from the outside, but the inside may be an entirely different

story. Usually the condition of the outside casing can give you a pretty good idea

of the condition of the inside. Most stern drives that have been poorly maintained

 will show excessive corrosion. The casing literally turns to dust over time.

Typically a drive will be equipped with an array of zinc anodes which should be

monitored frequently during the season, as they tend to disintegrate at various rates.

There are also several grounding wires within or attached to the drive that must be

routinely checked. If the ground wires fail, electrolytic action is enhanced.

 

I had the good fortune to inspect a vessel with twin stern drives a while back.

One drive looked fairly new and the other was badly corroded. The owner said

that he recently had the nice looking one rebuilt and a new casing installed. I noticed

that he surface was not quite as smooth as it should have been if it was, in fact,

a new casing, so I scraped a little paint off in a couple of the rough areas. Not to my s

urprise, I discovered areas of epoxy filler. Upon closer inspection I found that the

entire lower unit had been re-finished, filled with epoxy and sanded reasonably

smooth, and painted. The lower unit had not been rebuilt mechanically, only c

osmetically. It turns out that the owner did the job himself to hide the massive

corrosion problem and was about to do the second drive when his time came for

spring launch. This is another example of the seller of a vessel misleading the buyer.